Self-Cleaning Suspended Magnet

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The RCYD Self-Unloading Magnetic Separator is a high-efficiency, low-maintenance industrial equipment designed to automatically remove ferrous impurities from bulk materials. With strong magnetic force (separation efficiency ≥98%), durable structure and flexible installation, it safeguards downstream equipment, enhances product purity, and suits mining, coal, building materials, recycling and other sectors.

Description

RCYD Self-Unloading Magnetic Separator

RCYD self-unloading magnetic separator is a high-efficiency, low-maintenance magnetic separation equipment engineered for the automatic removal of ferrous impurities from bulk materials in industrial production lines. Widely applied in mining, coal, cement, building materials, grain and oil processing, and recycling industries, this device effectively safeguards downstream equipment such as crushers, grinders, and conveyors from damage caused by iron contaminants, while also improving the purity of finished products.

Core Advantages

  1. Automatic Self-Unloading FunctionEquipped with a high-strength permanent magnet system and a precision-designed unloading belt, the separator can continuously capture ferrous impurities from flowing materials during operation. The impurities are then automatically conveyed to the designated discharge area by the moving belt, eliminating the need for manual cleaning and enabling 24/7 uninterrupted operation. This feature drastically reduces labor costs and avoids production downtime caused by manual maintenance.
  2. Strong Magnetic Attraction & High Separation EfficiencyAdopting high-quality neodymium-iron-boron permanent magnets, the equipment generates a strong and stable magnetic field with a long effective magnetic range. It can capture even weak magnetic and fine iron particles (as small as 0.1mm) from materials, achieving a separation efficiency of over 98%. The optimized magnetic circuit design ensures that the magnetic force remains consistent across the entire working surface, preventing iron impurities from slipping during the conveying process.
  3. Durable & Low-Consumption DesignThe main body of the separator is made of heavy-duty steel plate with anti-corrosion coating, which can withstand harsh working environments such as high dust, humidity, and vibration. The unloading belt is crafted from wear-resistant, high-temperature resistant rubber material, featuring a long service life and low replacement frequency. The equipment operates without requiring an external power supply for the magnetic system, only consuming a small amount of electricity for the belt drive, realizing energy-saving and environmental-friendly operation.
  4. Flexible Installation & Easy OperationRCYD self-unloading magnetic separator supports multiple installation modes, including suspension installation above conveyor belts and fixed installation on material chutes, adapting to different production line layouts. The control system is user-friendly with a simple interface; operators can complete start-up, shutdown, and running status monitoring with minimal training. Additionally, the device is designed with modular components, making maintenance and part replacement quick and convenient.

Technical Parameters Highlights

ParameterTypical Value
Magnetic Field Strength1200-15000 Gs (adjustable based on models)
Applicable Belt Width500-2000 mm
Working Temperature≤ 80℃ (high-temperature version available)
Unloading Speed0.5-2 m/s (stepless speed regulation)

Application Scenarios

  • Mining Industry: Remove iron impurities from ore materials to protect crushers and ball mills.
  • Coal Processing: Purify raw coal and coal powder, preventing iron from affecting combustion efficiency and equipment safety.
  • Building Materials Industry: Ensure the purity of cement, limestone, and sand, avoiding quality defects of finished products.
  • Recycling Sector: Separate ferrous metals from waste plastics, glass, and paper for resource recovery.
Choose RCYD self-unloading magnetic separator to enhance your production line efficiency, reduce equipment maintenance costs, and ensure product quality stability. We offer customized solutions according to your specific material characteristics and production requirements.